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Pusan National University team engineers 3D-printable shape-shifting ink

By manipulating printing speed and temperature, researchers have developed a 3D-printable smectic liquid crystal elastomer capable of switching its molecular alignment on demand. This breakthrough allows a single material filament to either elongate or contract when heated, overcoming a long-standing limitation in soft robotics and 4D manufacturing.

Pusan National University team engineers 3D-printable shape-shifting ink
Photo: Bio & News

Traditional extrusion-based 3D printing typically fixes molecular orientation in a single direction, which restricts a component to one type of movement. A research team led by Professor Suk-kyun Ahn at Pusan National University, in collaboration with Oak Ridge National Laboratory, has bypassed this constraint. Their study, published in Nature Communications, details a method where the same ink can be programmed to produce opposite mechanical motions.

"Our work provides the first demonstration of switching molecular alignment between two orthogonal directions using a single 3D-printable smectic LCE ink," said Ahn. By fine-tuning print parameters, the team successfully created structures that maintain performance over repeated thermal cycles. Using a combination of wide-angle X-ray scattering and molecular dynamics simulations, the researchers confirmed the mechanism behind this alignment shift. The resulting printed lattices and curved structures offer a foundation for advanced haptic displays, adaptive aerodynamic surfaces, and minimally invasive biomedical tools. While the current findings rely on a single material formulation, the team anticipates this platform will evolve to support larger-scale manufacturing within the next decade.

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