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Princeton NuEnergy Secures $50 Million DOE Grant for Battery Recycling

A $110 million facility in Commerce, Georgia, aims to reshape the U.S. battery supply chain by turning manufacturing scrap directly back into high-grade cathode materials. The project, backed by a $50 million Department of Energy grant, marks a transition from laboratory innovation to large-scale commercial production.

Princeton NuEnergy (PNE) will deploy its proprietary low-temperature plasma-assisted separation technology to process 3,000 tonnes of nickel-based battery scrap annually. Unlike conventional methods that dismantle materials into base elements, the company’s process rejuvenates cathode structures, promising to cut production costs by roughly 45 percent compared to virgin materials. The facility is expected to create 170 total jobs, split between construction and full-time manufacturing roles.

By situating the plant near battery cell manufacturers, PNE plans to return rejuvenated material to production lines in just seven days. This closed-loop system is designed to reduce American reliance on imported minerals while providing a scalable blueprint for the industry. If the Commerce site succeeds, the company intends to launch 10 additional production lines by 2035, potentially scaling capacity to 30,000 tonnes per year. The initiative has drawn strategic support from major players including Honda, Samsung, and Shell Ventures, signaling a shift toward domestic circularity in the energy sector.

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