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Plastic Contamination Now Outpaces Metal in Food Manufacturing

Plastic has officially surpassed metal as the most common foreign material found in food products, according to the 2026 Benchmark Report from Arlington-based inspection firm FlexXray. The findings, gathered from over 170 industry professionals, reveal a troubling misalignment between modern contamination risks and existing detection capabilities across North American facilities.

Plastic Contamination Now Outpaces Metal in Food Manufacturing
Photo: Bio & News

While plastic now accounts for 37% of reported contamination events, the industry’s defensive posture appears to be weakening. The share of producers planning to boost investment in detection technology dropped to 57% this year, down from 70% in 2025. Despite this cooling in capital expenditure, reliance on internal resources remains high, with 63% of manufacturers choosing to handle material events in-house rather than outsourcing to specialized remediation services.

Kurt Westmoreland, Chief Commercial Officer at FlexXray, noted that the data provides a vital reality check for safety leaders. The stagnant confidence levels regarding in-line equipment suggest that many facilities are operating with a false sense of security. As manufacturers continue to face these challenges, the report highlights a growing need for more precise inspection strategies to bridge the gap between current equipment limitations and the evolving nature of product contamination.

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